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Module Design Overview

Battery Pack Technical Specification Document

  • Model: model 0.1
  • Version: 0.0.1
  • Date: October 7, 2025
  • Designed By: Akilasekar K

1. General Description

This document describes the specifications of a custom-designed 12-cell Lithium Iron Phosphate (LFP) battery pack intended for energy storage. The pack is enclosed in a robust, thermally-managed enclosure and conforms to relevant electrical safety standards.


2. Electrical Specifications

Parameter Value
Cell Chemistry Lithium Iron Phosphate (LFP)
Number of Cells 12 (configured in [series/parallel])
Nominal Voltage 38.4 V
Nominal Capacity 72 Ah
Energy 3.84 kWh
Max Charge Voltage 43.2 V
Cut-off Voltage 30 V
Max Discharge Current 100 A
Max Charge Current 50 A
Connector Type Amphenol (SurLok Plus, socket)

3. Mechanical Specifications

Parameter Value
Enclosure Material Aluminum 6061
Surface Finish Powder coated
Dimensions (LΓ—WΓ—H) 550 Γ— 139 Γ— 245 mm
Wall Thickness 1.5 mm
Weight 26 kg (with cells)

Enclosure Features:

  • Top-mounted passive heat sink fins for thermal dissipation
  • Recessed connector panel for cable protection
  • Removable top and front panels for serviceability

4. Thermal Management

  • Passive cooling heatsink fins
  • Optional forced air cooling depending on load profile

5. Safety & Compliance

  • Short circuit protection
  • Over-voltage, under-voltage, over-temperature protection
  • Fuse integrated in main circuit
  • High-voltage insulation and creepage distance compliance